Glossary

Short definitions of thermal runaway, thermal propagation, cell-to-cell barriers, aerogel, mica, intumescent materials, propagation tests and related terms.

BESS / ESS
Battery energy storage system / energy storage system. Stationary installations, from home batteries to grid-scale containers.
Cell-to-pack (CTP)
A pack design that places cells directly in the pack without intermediate modules. It raises energy density but removes module walls that used to slow propagation.
Ceramic fibre paper
A flexible paper of alumina-silica or similar refractory fibres with a small amount of binder. Used for high-temperature insulation.
Ejecta
Hot solid and liquid particles expelled with vent gas. They can erode barriers and create conductive paths.
Endothermic material
A material that absorbs heat by decomposing or releasing water when heated, delaying the temperature rise of the protected surface.
Intumescent material
A material that swells into an insulating char when heated, increasing its thickness and insulating effect during a fire.
LFP / NMC
Lithium iron phosphate and lithium nickel manganese cobalt oxide cathode chemistries. NMC cells usually reach higher peak temperatures in thermal runaway; LFP cells still vent large volumes of flammable gas.
Lower flammability limit (LFL)
The lowest concentration of a flammable gas in air that can ignite. It is used to size ventilation and explosion protection for battery rooms and enclosures.
Mica
A family of layered silicate minerals (mainly muscovite and phlogopite) made into paper, sheet or rigid board with a binder. Valued for dielectric strength and flame and particle resistance.
Phase-change material (PCM)
A material that absorbs heat as it melts. It is used to buffer temperature peaks; on its own it is not a high-temperature fire barrier.
Propagation test
A test in which one cell is deliberately forced into thermal runaway and the response of the module, pack or system is observed. Pass criteria vary by standard.
SEI (solid electrolyte interphase)
A thin passivating film on the anode surface. Its decomposition is usually the first exothermic step in thermal runaway.
Silica aerogel
A highly porous solid of silica nanoparticles. It has very low thermal conductivity. For battery use it is usually reinforced with fibres to form a blanket, felt or paper.
Thermal barrier (cell-to-cell barrier)
A layer placed between cells to slow heat transfer from a failing cell to its neighbours. Often also has to absorb cell swelling and provide electrical insulation.
Thermal interface material (TIM)
A material designed to conduct heat, for example from cells to a cooling plate. It does the opposite job from a thermal barrier, and the two are often confused.
Thermal propagation
The spread of thermal runaway from the first failing cell to neighbouring cells, modules or racks. Barriers, spacing and venting design aim to stop it.
Thermal runaway
Self-accelerating failure of a single cell: internal heat generation exceeds heat loss, the temperature rises, and the reactions speed up further until the cell vents and may burn.
Trigger method
How the initiating cell is forced into thermal runaway in a test, for example a heater, nail penetration or overcharge.
Venting
Release of gas from a cell when internal pressure exceeds the strength of the vent or casing. Vent gas from lithium-ion cells is hot, flammable and toxic.