Stop one failing cell from becoming a pack fire.

An independent, sourced reference for engineers working on cell-to-cell thermal barriers, battery fire-protection materials and the standards that test them, for EVs and stationary storage.

Materials data

Aerogel, mica, ceramic fibre, intumescent and other barrier materials compared side by side, with sources.

Standards tracker

GB 38031-2025, UL 9540A, IEC 62619, UN 38.3, AS/NZS 5139 and more, summarised in plain language.

Guides

How thermal propagation works, how to choose a barrier and how to prepare for testing.

Standards

GB 38031-2025

EV traction batteries · China

Mandatory; in force since 1 July 2026

UL 9540A

Stationary energy storage (BESS) · USA / North America (used worldwide)

5th edition, March 2025; referenced by NFPA 855 and US fire codes

IEC 62619

Industrial and stationary lithium batteries · International (adopted as EN IEC 62619 in Europe)

Edition 2.0, 2022

UN 38.3

All lithium cells and batteries shipped · International (transport)

Required for transport by air, sea, road and rail

AS/NZS 5139:2019

Installation of home and commercial battery systems · Australia and New Zealand

Current installation standard (check for revisions)

Latest guides

Aerogel vs mica vs ceramic fibre: choosing a cell-to-cell thermal barrier

Updated 2026-11-15

Thermal runaway propagation explained: how one cell ignites the next, and how barriers stop it

Updated 2026-11-15